CTS Engtec Oy
CTS Engtec Oy
CTS Engtec established in 1973 turnover 13,0 M€ in 2010 staff 1.1.2011 153 over 1500 major assignments to over 40 countries International Engineering, Consulting and Project Management Services The results of our planning can be seen around the world – including over 1,500 major projects, over 40 countries and various fields of industry over a period of 35 years. The service concept that has been created is structured to respond to the individual requirements and economic resources of today’s clients – from pre-feasibility all the way to maintenance. Energy industry Forest industry Mining industry Metal industry Chemical and Petrochemical industry Engineering, Consulting and Project Management Services for Process Industry since 1973 CTS Engtec Oy I Kaikukatu 7, P.O.Box 193, FI-45101 Kouvola,Finland I Tel.: + 358 (0) 207 567 100 Fax + 358 (0) 207 567 111 info@ctse.fi www.ctse.fi www.ctsengtec.ru
Some references * International Paper/ Svetogorsk, Russia. Gas Turbine Power Plant. *Metso Power/ RWE npower renewables, Markinch, United Kingdom. Biomass-fired Power Boiler. *Dalkia France SCA/ Metso Power,Facture, France. Biomass-fired Power Boiler for green electricity production. *Stora Enso,Imatra,Finland. Modernization of PE3 and PE5 polymer coating machines. * Stora Enso, Kaukopää, Imatra,Finland. New Oxygen delignification stage. * Mondi, Syktyvkar, Russia. Rebuild of the BM21 board machine. * Kalmar Energi Värme AB/ Metso Power, Kalmar,Sweden. Combined heat and power plant. *Fortum Termest AS/ÅF Consult,Pärnu,Estonia. New Heat and Power plant (CHP). * Sappi Kraft Pty Ltd./ ÅF, South Africa. Major Rebuild of Linerboard Line. * KauVo Oy/ ÅF Consult, Kaukas Mill, Lappeenranta,Finland. New Power Plant. * Stora Enso Varkaus, Finland. Upgrading Fine Paper Production PM3. * Endomines, Ilomantsi, Finland. New concentration plant of the Gold Mine. * Stora Enso, Oulu, Finland. Two Multi-Coated Art Printing Paper Lines. * Norske Skogindustrier ASA, Saugbrugs,Halden, Norway. Biofuel Power Plant, Rebuild of PM5, New paperline of PM6. * Papierfabrik Palm GmbH & Co.,Wörth, Germany.New Containerboard Production Line. * Stora Enso Publication Papers, Varkaus, Finland. A New TMP Line. * Klabin Fabricadora de Papel e Celulose S.A., Monte Alegre Mill, Brazil. Major Grade Change on Board Machine. * Kazchrome/ Outotec, Kazahkstan. Chromite pellet plant. * Myllykoski Paper, Anjalankoski,Finland. Increasing capacity of PGW plant and improving quality of Groundwood Pulp. * UPM-Kymmene, Jämsänkoski,Finland. New Peroxide Bleaching PM5 . * Haindl Papier GmbH /Valmet Corporation, Augsburg,Germany. New PM3 LWC Mill. * Anhui Shanying Paper Industry Co., Ltd,/ Metso Corporation / MaAnShan, China. New PM2 News Mill. * UPM-Kymmene (UK) Ltd/Shotton Paper/ Deeside industrial park,UK. Modifications of PM1 and PM2 . * Neste Jacobs/Borealis,Porvoo and Naantali,Finland. Investment projects. * Gasum, Mäntsälä-Naantali/Turku, Finland. We offer you following services Innovations, solid core expertise and the latest technology. With already 35 years of experience behind us, we globally handle process industry project management, planning and specialist services for all project stages. Study and pre-engineering services Basic and detail engineering Environmental services Project management Maintenance
Some references * Ekokem, Finland. Basic and detailed engineering of a new WTE power plant. * Vapor/ Fortum Power and Heat, Finland. Steamtec BFB Boiler. *Helsingin Energia/Salmisaari. Maintenance engineering. *Kama Pulp and Paper Mill. Refurbishment of the PM 7 paper machine. *M-real, Kemiart Liners. Rebuild of board machine. *M-real, Simpele Mill. Refurbishment of board machine. Expansion of sheeting operations. * MD-Papier GmbH/ ÅF-Celpap GmbH, Plattling, Germany. Upgrade of production line A 11 including the rebuild of stone groundwood plant 11, PM11 and CM11. * UPM-Kymmene, Tervasaari,Finland. Rebuild of PM8. * Stora Enso, Suzhou, China. Rebuild of PM1. * MD-Papier Lang / ÅF-Celpap GmbH , Ettringen, Germany. Rebuild and upgrading of PM4 and DIP1. * Myllykoski Paper, Anjalankoski,Finland . New peroxide plant. * Stora Enso Fine Paper, Imatra,Finland. Rebuild of PM8. * Segezha Pulp and Paper Mill / Metso Corporation,Segezha, Russia. Rebuild of PM10. * UPM-Kymmene, Rauma ,Finland. Rebuild of SC production line PM2. * Stora Enso Publication Papers, Summa, Finland. Improvement of PM2. * Stora Enso Publication Papers, Kotka, Finland. Rebuild of PM2. * UPM-Kymmene Ltd. / Shotton Paper, UK. Complete detailed engineering for PM1 and PM2 . * Jujo Termal Ltd., Kauttua, Finland. The production increase of coating machine CM3. * Gold East Paper Co./ Valmet Oy/ Dagang, China. New coating and finishing line (OMC2). * UPM-Kymmene, Kaukas Mill, Lappeenranta,Finland. Rebuild of PM1. * Sappi Fine Papers (Pty) Ltd/Stanger mill, South Africa. Rebuild of PM1. * ESP Shannonbridge/ Foster Wheeler Energy, Ireland. Condensing power plant * Övik Energi AB/Metso Power, Sweden. New Biomass-fired Power Boiler. * Modern Karton/ Metso Paper ,Corly,Turkey. New testliner board mill. * Vattenfall,Anjalankoski,Finland. New Biomass-fired power plant * Hunan Zhuye Torch Metals / Outotec, Zhuzhou, China. New zink leaching technology. * CMPC,Santa Fe-project/ Andritz,Santa Fe, Chile. Engineering of White Liquor Plant. Quality first and foremost Experts in the wood-processing industry CTS’s comprehensive know-how and in-depth knowledge of the wood processing industry covers the pulp, paper and board industries as well as environmental issues related to their processes and the planning of energy usage. Preparation of chemical and mechanical pulps CTS has long-standing experience and good references of the engineering of various pulp processes. Project implementations include pulp mills, groundwood plants, PGW-, TMP- and CTMP-plants, and also recycled fibre treatment. New solutions can be found for reducing energy consumption in production processes and for reusing the energy produced in the process. Minimizing the environmental load caused by pulp and stock preparation is already taken into consideration at the engineering phase of the process. New process and equipment solutions make it possible to close the water circulation and minimize emissions to the atmosphere. Paper and Board manufacture CTS has been entrusted with extensive consulting, project management, basic and detailed engineering tasks for a great number of significant paper and board manufacturers around the world. CTS’s flexible organization and working methods are particularly adapted for implementing rebuild projects. CTS’s trade mark is the overall know-how, economic solutions, project management and support in training, erection and start-up. The tendency in the paper and board industry is, on one hand, to create bigger companies and production units to improve international competitiveness and, on the other hand, to establish smaller units specializing in smaller customer and product sectors. Environmentally friendly solutions and the reduction of energy consumption will become competition issues. A rebuild yields short term profit A well-performed rebuild rapidly enhances the competitiveness of a unit. The investment cost of a modernization is low when compared to a new investment, tying-up less capital and paying itself back in a short time. When correctly planned and organized, a rebuild requires only a brief period of production downtime. The goals of a rebuild project are the shortest possible downtime, quick start-up to full production and quality, a short payback time and good profitability Secondhand mills Equipment within the pulp and paper industry is to an increasing extent refurbished and then delivered to another country, where it can operate economically for years. CTS has implemented several projects in which a new production facility is based on second-hand equipment. Our engineering services are based on flexible mode of action and on utilization of EDP systems throughout the engineering phase. Iron-clad experience of metal Over the past half century the Finnish metal industry has developed to be among the best in the world in many fields. CTS Engtec Oy has been involved in this development work throughout its history. Through its wealth of experience our company has developed its expertise to support the metal industry and its technology suppliers throughout all the design phases of even the most demanding projects. Possibilities for mines The rapid industrialisation of China, India and other developing countries has increased global demand for raw materials and made it profitable to open new mines and mine ores in every more challenging conditions. This has increased the demand for design in the mining industry, Our clients in the mining industry gave CTS Engtec a strong base in mine design as early as the 1970s when we were mainly involved in maintenance design for concentrators. As mining picked up during this last decade, we have been able to extend our activities to design for opening, feasibility studies, studies, basic and detailed engineering, project management and implementation of new mines.
Right solutions to your needs PROCESS ENGINEERING Industrial processes Paper and board mill processes Chemical and additive systems Utility systems for industry Cooling and sealing waters Compressed-air systems Water treatment Mill balances Steam and condensate systems HVAC-systems Design calculations Process simulation Process diagrams Lists Technical specifications Function descriptions Commissioning planning Energy and HVAC-design Environmental studies and licences AUTOMATION ENGINEERING Definition of automation concept Design calculations Equipment definitions Purchase inquiries and specifications Location of instrumentation equipment Loop design Design of connections Control and interlocking diagrams Function descriptions Application design Testing and commissioning tasks The progress of the project INVESTMENT- DECISION CONCEPTUAL PREFEASIBILITY FEASIBILITY BASIC AND DETAILED DESIGN STUDY STUDY ENGINEERING -procurement -construction -installation many one or few alternatives alternatives one PROJECT MANAGEMENT -Process concept -Design criteria -Flow sheets -Technical descriptions -Inquiries -Cost estimates -Environmental studies and licenses 1-6 months 1-6months 6-24 months START-UP ELECTRICAL ENGINEERING Power distribution Design calculations (NEPLAN) Fault current calculations Load calculations Implementation schedules Space requirement definitions Process electrification Space requirement definitions Design calculations Implementation schedules Inquiries and technical specifications Motor drives of process equipment Trace heating systems Control systems UPS and auxiliary voltage systems Earthing networks Operational safety of equipment Operational safety of installations Design system based on database Relay protection Auxiliary voltage systems of power distribution Cost optimization Building electrification Installations for power distribution to construction site Purchase inquiries and technical specifications Lighting and maintenance power distribution Non-frost heating Computer and telephone networks Fire alarm systems Emergency power generation -PI-diagrams -Lists -Dimensioning -Function descriptions -Commissioning planning Kaikukatu 7 P.O.Box 193 FI-45101 Kouvola,Finland Tel. + 358 (0) 207 567 100 Fax + 358 (0) 207 567 111 info@ctse.fi Sales Director, Russia Juha Kemppi +358 (0) 400 757 131 +358 (0)207 567 242 juha.kemppi@ctse.fi Sales Manager Jouko Kauppi +358 (0) 400 757 131 +358 (0)207 567 234 jouko.kauppi@ctse.fi Sales Manager Pasi Pitkänen +358 (0) 40 713 6934 +358 (0)207 567 319 pasi.pitkanen@ctse.fi Sales Manager Jari Suikki +358 (0) 400 557 481 +358 (0)207 567 219 jari.suikki@ctse.fi -Testing -Training -Commissioning -Site services PLANT ENGINEERING Area and mill engineering -Logistics Equipment arrangement design Civil guide drawings Tanks and towers -Main dimensional drawings Piping -Process piping -Steam and condensate piping -Hydraulics and circulation lubrication -HVAC piping and air ducts -Underground piping Pipe supports Steel structures -Main dimensional drawings 3D-Modelling -Models -Haulings -Presentation videos STRUCTURAL STEEL DESIGN Strength calculation Piping stress analyses Calculation of steel structures Calculation of pressure equipment Design of steel structures Tanks Service platforms Lifting bars Supporting structures Pipe bridges Pipe supports MAINTENANCE -Planning of maintenance -Maintenance of documents -Environmental monitoring and reporting www.ctse.fi www. ctsengtec.ru
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